A layout inspection and a functional verification to applicable customer engineering material and performance standards shall be performed for each product as specified in the control plans. Results shall be available for customer review.
NOTE 1Layout inspection is the complete measurement of all product dimensions shown on the design record(s).
NOTE 2 The frequency of layout inspection is determined by the customer.
Explanation - Please refer below Layout Inspection Procedure
PROCEDURE FOR LAYOUT INSPECTION AND FUNCTIONAL TESTING
A Preparation
01 Review the Monthly Production Plan
02 From Monthly Production Plan, Identify the product for Layout Inspection
03 Refer to the contract review documents and determine if the customer has specified any frequency for the Layout inspection and functional testing.
04 If customer has not specified any frequency, then decide the same as follows.
4.1 If in the whole year the product is to be produced only once (i.e. only is one lot), the Layout Inspection & Functional Testing shall be carried out once in a year
4.2 If the product has been scheduled so as to produce one lot per month, then Layout Inspection & Functional Testing shall be carried out at Least Once in a month for each category.
05 Prepare Layout Inspection Plan taking into consideration the requirement of step 03 & 04.
06 Refer to latest Drawing/ Engineering Specifications /Standard of the product or BOM if Drawing/ Engineering Specifications /Standard is not available
07 Scrutinize the drawing and list down all dimensions / parameters to be verified/ inspected on the product
08 Codify the dimensions/parameters and make a list of all dimensions on product drawing /standard/BOM
09 Look for special notes/instruction on the drawing for the functional testing.
10 Identify the Calibrated Instruments required for the Inspection.
11 Ensure that they are calibrated as per the calibration plan & that the MSA studies are carried out
12 At the end of Month, review the plan for the layout inspection for the completion, if any activity is not covered, consider the same during planning for the next month.
B Inspection
01 Select 5 components at random from the Finished Goods Storage Area.
02 Carryout the inspection of parameters/dimensions as per the list and note down the actual readings.
03 Note down the variations with respect to the drawing.
04 Compare with the tolerances specified by the Customer.
05 Report the non-conformities to Concerned Person.
06 Initiate corrective action
07 Verify the implementation of CA
C Functional Testing
I Preparation
01 Identify the facilities required for functional testing of the Product.
02 If it is not possible to carry out the specified testing in house, then develop supplier for the same.
03 If the customer has the required facilities, request customer through concerned Person to make the facilities available.
II Testing
01 Carry out the functional testing for 5 Nos. Product
02 Record the observation and compare with the Specified Requirement
03 Report the non-conformities to Concerned Person.
